鑑古知今,防範未然,降低意外發生機率。低估危害能量,可能造成很大的損失!
事故:一名作業者遭重擊後死亡
罰款:USD$102,200
標題:Houston furniture manufacturer cited for more than a dozen serious violations after machine crushes worker
CACO Manufacturing Corp. of Houston faces $102,200 in proposed penalties after a worker was crushed and killed by heavy machinery in the facility. OSHA issued 14 serious and six other citations to CACO after finding that the commercial furniture manufacturer failed to securely anchor or guard machines, did not properly identify lockout/tagout devices used to prevent sudden start-up or movement of machine parts, lacked energy control procedures, and failed to train employees on hazardous chemicals present in the workplace. For more information, see the news brief.
出處:https://www.osha.gov/quicktakes/11012016
事故:一個作業者遭截斷二手指
罰款:USD$536,249
標題: Ohio vehicle parts manufacturer faces $536K in penalties for failing to protect workers from machine hazards
A temporary worker on his first day on the job at a Mansfield, Ohio, automotive parts manufacturer suffered partial amputation of two fingers. An OSHA inspection found that Milark Industries Inc. failed to install adequate machine safeguards, which led to the worker's amputation as well as other machine-related injuries. Company injury logs revealed another worker received a laceration injury. Milark was cited for: failing to lock out robotic welding equipment; bypassing safety interlocks to maintain production rate; bypassing safety devices while conducting maintenance; and failing to train workers on lockout/tagout procedures.
OSHA proposed penalties of $536,249 for seven egregious, willful and serious violations of safety standards resulting from multiple investigations of injuries and alleged unsafe working conditions. Milark has been inspected 10 times since 2007 and has been placed in the agency's Severe Violator Enforcement Program. Read the news release for more information.
出處: https://www.osha.gov/quicktakes/11012016
事故:五年內四次違反安全規定
罰款:USD$67,700
標題: OSHA finds machine safety violations at Prairie State Generating Company four times in less than five years, company fined more than $67K
Investigation findings: The U.S. Department of Labor's Occupational Safety and Health Administration has issued three repeated and four serious safety violations to Prairie State Generating Company for exposing workers to machine hazards. OSHA opened its investigation in May 2016, after receiving a complaint alleging unsafe working conditions.
The agency found the company failed to:
Develop machine specific safety procedures to control hazardous energy sources.
Conduct periodic inspections of energy control procedures.
Follow procedures to isolate multiple sources of energy to operating machines.
Train workers in machine safety procedures.
Inspect work areas and equipment prior to removing lockout/tag out devices.
OSHA previously cited Prairie State Generating Company for similar hazards in 2012, 2013 and 2014
Proposed Penalties: $67,700.
出處:https://www.osha.gov/news/newsreleases/region5/08032016-0
事故:因未lockout而墜落
罰款:USD$83,000
標題: US Labor Department's OSHA cites US Minerals facility in Baldwin, Ill., for failing to lock out equipment, protect workers from falls; fines total $83,000 Company cited for safety violations for fifth time, facility second time in less than a year
出處:https://www.osha.gov/news/newsreleases/region5/02222011
案例分析:
舊設計沒有制定標準作業程序 SOP
舊設計規避新法規要求
忽略現場作業人員反映
影響程度:4人受傷
改善建議:具潛在危害應制定標準作業流程,特別是容易造成混淆的構造、確認作業人員了解程序、工程管理以進行安全管理
案例分析:
變更確認 (MOC),忽略壓力過高的危害,導致12年後的爆炸事故
影響程度:2人死亡
改善建議:全員參與、風險意識、開放溝通、追踨制度、量化指標、廠內安全審核機制、工安合作、互相稽核
案例分析:
被侵蝕破洞的鋼管,在2009、2011、2012陸續被提出更換檢修,但只有部份被更換
影響程度:1萬5千民眾因呼吸道症狀就醫
改善建議:每條管線均應受檢查、管路材質換成抗腐蝕的合金、原油處理廠在管路破洞時先停車
案例分析:
2009年危害評估認為槽內不會產生致具危害程度的物質。動火許可未要求槽內的環境檢測,在該備用槽上方動火作業時引起爆炸
影響程度:1人死亡、1人受傷
改善建議:進入槽內前應進行槽內環境檢測、動火作業前應進行槽內環境檢測、授權動火作業前應進行管線隔離
案例分析:
缺少粉塵收集系統造成爆炸
影響程度:10死亡、10餘人受傷
改善建議:新廠房應建立塵爆控制、環境清理、教育訓練
案例分析:
低價採用無經驗的承包商、無緊急應變措施、低估局限空間危害
影響程度:5人死亡、3人受傷
改善建議:修改局限空間進入許可規定、控制氣體濃度(爆炸下限LEL)